1st Stage: Sowing
This Stage Begins From The Middle Of April Every Year. As, Loofah Is Climbing Plant, And So Farmers Make Brambles Of Wood In Order To Let Loofah Plants Climb Them.
2nd Stage: Collection
At This Stage Farmers Start To Crop Loofah At The Beginning Of September Till The End Of January (Cropping Season).
3rd Stage: Sinking
At This Stage Farmers Put Loofah Plants in big Tubs Which Are Full Of Water, And That Happens For 3 Days As Water Help In Completing The Maturing Process (Formulation Of Loofah Fabrics).
4th Stage: Slotting
Specialized Handlers Make a Little Cutting Process Through The Top Of Loofah To Down, In Order To Transform The Cone Shape Of Luffa Into a Flatter Shape.
5th Stage: Whitening & Bleaching
“Upon Customer Request”
In This Stage Workers Put Loofah Plants Into Huge Quantity Of Water in Order To Make It White And Clean, With Adding A Very Little Quantity of (Ammonia Water “1:100”) And (30% Hydrogen Peroxide Water “1:100”) For Raw Loofah Sterilization And Bleaching.
6th Stage: Manufacturing Process
- Cauterization: Loofah Goes Through A Special Machine In Order To Make Luffa Compressed And More Flat With A Little Thickness, In Order To Format it In The Next Step.
- Forms: Here, Loofah Goes Through a Special Electric Hydraulic Scissors For Shaping Loofa Forms, Then Loofah Becomes Ready For Stitching And Finishing.
Here, Trained workers prepare cotton raw textures, sponges, and textiles for every piece of loofah. In this stage we apply strict quality control procedures and double checks to exclude any defective or insufficient quality pieces of loofah.
- Sewing & Finishing:
Loofah goes through some different sewing machines, in order to drive loofah to the final step, also in this step quality staff is concerned with cutting Luffa the pluses such as (threads).
- Controlling & Packing:
Here, quality staff makes another checking process to loofah pieces in order to remove any defective piece of loofah, and then packing workers make packages according to the customer agreement.
As you notice.. Quality control is applied to the entire manufacturing process to ensure the highest quality we believe that our customers deserve.
- Packing & Binding
Here we make package according to the customer requirement which agreed in the order.